Category: Regional construction

Big Prisons, Big Infrastructure in the Pipeline

On February 11 Joe Biden was in the state of PA visiting some beat up bridges and drumming up support for the stimulus bill. During the visits he promised/alluded to $16 billion for PA during the next two years. The fear here is that is was Joe Biden being Joe Biden, telling the audience what it wanted to hear. On the other hand, the speech offered some insight into the plan that has allayed some worries about what the real impact on construction the stimulus bill would have.

One commonly circulated theory about the stimulus was that it would not increase infrastructure spending so much as it would replace the spending cuts that have resulted from the deficit in revenues during the past 12-18 months. Biden specified that almost an additional $2 billion would be coming to PA from the federal coffers to repair bridges and roads. Given that PA has identified over 400 structurally deficient bridges, that should help. More to the point, that amount of investment is roughly the total amount spent by PennDOT annually since the late stages of the Ridge administration. Regardless of how much slippage in construction there has been from escalating costs and declining revenues, effectively doubling the amount spent by PennDOT each year will certainly result in a net gain in infrastructure construction.

One private sector infrastructure project that is rumored to be going ahead is the construction of a second natural gas processing/distribution facility in Majorsville PA, along the West Virginia border in Washington County. Developer Mark West, who also developed a similar plant in Houston PA last year, will be soliciting turnkey proposals later this spring for design and construction of the $200 million-plus project.

In another sector, prisons, roughly $600 million is going to be contracted in our region, and more than $800 million statewide for construction of new facilities. Just south of the PA border in Hazelton WV, the Fedral Bureau of Prisons has begun the selection process for a 584,000 square foot medium security facility at FCI-Hazelton. The project is in the federal budget at $230 million. Right now the first phase proposals are being solicited for technical qualifications, and are due back March 12.

In PA the Department of General Services will be seeking design/build proposals for new facilities in three locations. According to DGS press releases the state will put out the first of these in the first half of the year. The $200 million expansion of SCI-Rockview, just east of State College, is expected to go first, with another $200 million at SCI-Fayette in German Township. In the east, a $400 million new facility is scheduled to be bid at SCI-Graterford.

More Dollars, Fewer Projects in 2009

One of the few pleasant surprises of the New Year is the volume of bidding in January. Normally a slow month for bids and contracts, January was expected to be a continuation of the dead fourth quarter of 2008, especially as more and more developers put projects on ice. Instead a couple hundred projects went out, and work began on most of the projects that were awared at the end of 2008.

That surprise aside, non-residential construction in 2009 is going to be slower, both nationally and in the region. Here in western PA, however, the numbers won’t show the slowdown because of the unusually high volume of large proejcts again. Throughout the past decade median annual contracting volume was between $2 billion and $2.5 billion. During the height of Plan B, when PNC Park, Heinz Field and the convention center were all started, the volume reached $4 billion in 2000. For the past two years contracting volume was right at $3.5 billion, and the economic woes should be expected to reduce the volume in 2009 by a billion dollars, but the volume may actually grow by more than that, even potentially topping $5 billion.

The graphic below shows 15 projects that are either starting or that will start this year. While all of the biggest projects are listed, it’s likely that there are a number of others between $20 and $50 million that aren’t on this list.

A sampling of 15 of the largest projects expected to start in 2009 in the metropolitan Pittsburgh area
A sampling of 15 of the largest projects expected to start in 2009 in the metropolitan Pittsburgh area

The total of these projects alone equals the volume for the last two years, around $3.5 billion. The disparity between the high dollar volume of big work (even though it’s a few projects the volume still requires the resources to complete $3.5 billion) and the rest of the market underscores how trying 2009 could be. With a little simple math it’s clear that even a $5 billion year will leave most of the market scrambling to compete for $1.5 billion in work.

That should make 2009 feel a lot like 2002.

National Economic Woes Begin to Dampen Local Construction

Metropolitan Pittsburgh’s good economy could not overcome the fear that gripped the consumer in October and November, sending housing starts here to the lowest levels in two decades. Permits for new construction virtually stopped from mid-October through the end of November. You could literally follow the panic that was gripping Wall Street and see people here put the brakes on. Even with significantly higher activity in December the number of single-family detached homes started was 397, the lowest for any quarter since we began tracking activity in 1994.

During the full year of 2008, permits were issued for 2006 single-family detached units, down 20.5% from 2007. The market for single-family attached and multi-family units was off similarly, with 1,342 units started compared to 1,640 started in 2007. The overall housing market was down 19.6% compared to 2007, and by more than 35% compared the cyclical high in 2004. I attribute the depth of the slowdown to the fact that most builders in the region are small and very well-connected to the market demand. Time and again, we see Pittsburgh’s builders react quickly when a market softens, which prevents the build-up of any significant oversupply of houses.

The other noteworthy development is the continued growth of new construction in the City of Pittsburgh, which experienced the second highest total of detached new units in the region, saw its overall new construction total increase by 24.6%, and issued permits for twice as many units of new housing as Cranberry and Adams Townships combined.

Non-residential construction remained at a high level in 2008, with $3.48 billion contracted for the year, less than a one percent decline from 2007. Contracting in the fourth quarter slowed dramatically, with volume being driven by three large projects. Setting aside UPMC East, Dick’s Headquarters and the Oakland VA jobs, there were less than $400 million contracted in the last three months. With more than $3 billion expected to be invested in the dozen biggest projects in 2009, this trend appears to be extending out for another few quarters, with less work for most of the market to pursue.

We are forecasting a modest increase in housing in 2009, with single-family growth of a couple hundred units, and an overall volume of 3,700 units for the metropolitan area. Because of the large investment in industrial projects like Allegheny Technologies Brackenridge plant, AK Steel and the USS Clairton Works, non-residential contracting should exceed $4 billion in 2009, but I expect the underlying commercial market to decline by more than 30%.

The totals listed below represent the number of new housing units for which building permits were issued, excluding mobile homes and elderly care complexes. The top areas were:

The top Pittsburgh sub-markets for housing construction in 2008
The top Pittsburgh sub-markets for housing construction in 2008

Some Green News

December 9, 2008 was celebrated as Rebecca Flora Day in Pittsburgh. Rebecca has been an incredible positive force in the region, first working with South Side Local Development and especially for the past decade as Director of the Green Building Alliance. Her energy and dogged determination to make regional leaders understand that ‘green’ building wasn’t a fad but a sustainable economic reality, put western PA in the forefront of sustainable design and construction worldwide. Rebecca Flora Day recognized those efforts, which resulted in two of Pittsburgh’s buildings, the David Lawrence Convention Center and PNC Firstside Center, being the largest public and private LEED-certified buildings in the world at the time of construction.

Rebecca’s leadership put her in the role of US Green Building Council board chair during 2008, and unfortunately put her on a national stage, to which she will be heading full time in January. It is a loss for the region but great stuff to have one of Pittsburgh’s green pioneers working to head up education for USGBC. Congratulations and best wishes to Rebecca.

The GBA will conduct a national search for a new executive director. During the interim, Geoff Stillson will serve as director.

On the construction front, another innovative green project is moving forward, with the sleection of a design/build team. To recognize and leverage Pittsburgh’s leadership in sustainable design, a collaboration of public & private groups, collectively known as the Pittsburgh Green Initiative, has selected the team of Mascaro Construction, DLAstorino/Horizon Architects, CJL Engineering & Klavon Design Associates to help develop a “Living, Learning & Earning Center.”

Pittsburgh Green Initiative involves participation from CMU, Penn State, Pittsburgh Gateway, the URA, Reps. Doyle & Ferlo, Operating Engineers Local #95, and others to create a center, using one of the region’s abandoned industrial/institutional buildings, that will celebrate our green leadership & foster sustainability as a force in design, lifestyle & economic development. The team is just beginning analysis of sites, and will be designing and building next year.

Third Quarter Housing Starts Plunge on Recession Fears

The tidal wave of bad financial market news that began in July seems to have spilled over into western PA in the third quarter. Pittsburgh’s economy is as solid as it’s ever been, but the fear of the national recession seems to have put enough fear into the market to drag it down. Even though job creation is positive in western PA, it is understandable that potential home buyers would look forward six to twelve months with some uncertainty.

 

During the January through September period 1,609 permits were issued for single-family detached units, down 12.6% from the same period last year. The market for single-family attached and multi-family units was down further, with 1,056 units started compared to 1,270 during the first three-quarters of 2007.  The overall housing market was down 14.3%.  Activity was a mirror image to 2007 when housing permits increased over the second quarter. Permits granted in third quarter 2008 for detached housing totaled 458 units compared with 587 last year, and the overall totals were 873 compared to 1,217 in 2007. That represents a 22% and 29% decline respectively.

 

The one submarket that seems to be immune to the downturn is within the city of Pittsburgh. There has been two-and-a-half times the new construction in the city as in the next most active suburb.

 

Non-residential construction remained strong in the quarter, with more than $1 billion in contracts awarded.  Contracting during January-September was $2.7 billion, a 13% increase over the first nine months of 2007.  The difference between this year and 2007 is that the pipeline is clearly drying up.  The fourth quarter should have another half-billion or more in new contracts, but a lot of that is already on the books. Bidding between Labor Day and early October is off significantly. This is usually the time when last-minute bids go out for construction before the weather breaks. The steep decline in the capital markets has pulled the rug out from under a strong market, and it’s looking like a lot of projects are being deferred until there is more certainty about the economy.

 

Energy and manufacturing projects are still advancing rapidly, and should fuel a couple of billion dollars worth of work in 2009, but those markets are served by relatively few firms. The mainstream commercial and institutional projects are increasingly being shelved. And some of the bigger institutional owners are paring back. West Penn Allegheny Health System has delayed the construction of a new ER at the Alle-Kiski facility in Natrona Heights, and UPMC has cut back capital budget spending, although the new $200 million Monroeville center appears to be moving ahead this quarter.

 

The totals listed below represent the number of new housing units for which building permits were issued, excluding mobile homes and elderly care complexes.  The top areas were:

 

Municipality

#SFD

#SFA

Total

Single-Family Detached

 

 

 

North Huntingdon Township

78

16

94

Adams Township

76

55

131

Pittsburgh

73

263

336

Peters Township

69

2

71

Moon Township

63

8

71

South Fayette Township

55

4

59

North Strabane Township

54

31

85

Franklin Park

52

15

67

Cranberry Township

46

45

91

Jefferson Hills

45

4

49

 

 

 

 

Single-Family Attached

 

 

 

Pittsburgh

73

263

336

Adams Township

76

55

131

Cranberry Township

46

45

91

Slippery Rock Township

9

40

49

Slippery Rock

4

40

44

South Park

10

40

50

 

 

 

 

Total Pittsburgh MSA 2007:3

1,841

1,270

3,111

Total Pittsburgh MSA 2008:3

1,609

1,056

2,665

% Change

-12.6%

-16.9%

-14.3%

 

 

 

 

By County

SFD

SFA

Total

Allegheny

730

615

1345

Beaver

91

31

122

Butler

213

218

431

Fayette

89

12

101

Washington

228

94

322

Westmoreland

258

86

344

Industrial Construction Renaissance

Wednesday’s long awaited announcement from Allegheny Technologies that it had decided to put a new $1.2 billion rolling mill in Brackenridge adds another mega project to the list of industrial construction projects scheduled to get underway in the region during the next 12 months. ATI’s investment in northeastern Allegheny County matches the $1 billion that U. S. Steel is investing in upgrading their Clairton Coke Works, where preliminary work is underway. Another $1 billion project has begun the preliminary bidding cycle in western Washington County, Robinson Power’s Beech Hollow Coal-fired Power Plant.

You can undertand why Allegheny County Executive Dan Onorato fairly bristles at talk of the steel industry in the past tense. For a region with a “manufacturing past” $3 billion in construction is sure a lot of investment.

Add to that the rush to explore the Marcellus Shale formation for natural gas and you have quite a nice boom in the industrial segment of the economy in western PA. Already there are three different projects being planned for natural gas exploration companies, totaling around $50 million in new construction in Westmoreland and Allegheny County. Some of the existing energy companies in western PA (Atlas Energy, Consol) have already invested more than $100 million in the past couple of years. This may be all that’s out there but it says here that this is the tip of the iceberg.

Anecdotal evidence is all that we have right now to judge the staying power of this industrial renaissance. An interesting tidbit is that the national construction giant Barton Malow opened an office in Southpointe this summer for its industrial group, not the institutional group (which is building Children’s Hospital and UPMC Monroeville East with P. J. Dick).

One of the long-term benefits of all this investment is that it secures thousands of jobs that most of the region’s pundits thought were dying off. Both ATI & USS are creating better processes without eliminating jobs. The construction jobs alone will be in the thousands over the next three years, and the energy jobs may eventually be seen as the start of a new industrial boom in the region. I realize that sounds like a sunshine pump but the need for natural gas and alternative eletrical generation to reduce dependancy on oil imports is at least as great as the need to drill more oil domestically, and it’s a whole lot more certain. Some of the first land leases have been windfalls for the landowners, many of whom are farmers. There’s even been talk of a coal-to liquid gas facility near Midland, PA. That western Beaver County town is the prototypical post-industrial municipality in our region (even though there is still steel made there).

As one who regularly speaks about the folly of trying to attract “well paid” manufacturing jobs, I’m happy to have not seen this one coming. It is probably more realistic to expect a renewed industrial economy here to attract modest job increases, and provide mostly short-term benefits for the construction industry. It’s possible, though, that renewed industrial investment in a region that has industrial infrastructure could be a home run.

Downtown’s Fixer-Upper

One of Pittsburgh’s most beautiful buildings, the Union Trust Building, is rapidly moving along with a $40 million makeover. A year ago the building, formerly a Mellon Bank Center, was virtually empty, and most observers wondered if anyone would buy and lease it. Los Angeles based Mika Realty bought the building this winter for about $40/square foot, and announced plans to bring the structure up to LEED standards and renovate the base building. Now their investment looks like the steal of the decade.

Mika Realty is giving the Union Trust Building a renovation for lead tenant Siemens Energy

With ink still drying on a 170,000 square foot long-term lease with Siemens Energy, construction is underway on the tenant buildout, plus renovations to toilet rooms, lobby, storefronts, common areas, and a new garage. Construction manager CB Richard Ellis, whose brokerage also handled the leasing, has contracted with Precision Builders for interiors, and Huckestein Mechanical, Preferred Fire Protection and Star Electric for the Siemens MEP work. The first of Siemens employees to relocate will begin occupying the fifth floor in early October.

Upgrading the building to LEED standards helped land Siemens as a lead tenant (no pun). According to CBRE’s Jeremy Kronman, Siemens worldwide corporate standards call for its facilities to be sustainable.

If you are familiar with the Flemish Gothic design of Frederick Osterling, done for Henry Frick in 1915, you probably remember that the central core of the building is open to a spectacular ceiling. Renovating a century-old building to keep up with contemporary needs and amenities for both office and retail tenants will be a challenge for architect Burt Hill.

It’s the Hospitals, Pittsburgh

Most economic observers of western PA have noticed that the regional economy is faring much better than that of the nation at large. In part that’s because we’re lucky that the regional banks (which make up a big part of our employment base too) kept their heads when everyone else was giving away money. Even our big player, PNC, has managed to stay strong while other national banks have been savaged (it’s stock closed at $71.75 on Friday-just under the 52-week high).  But the major reason Pittsburgh is thriving right now is that the economic base of the region shifted to education, technology and healthcare in the past decade or so. The hospitals in particular are churning out high-paying jobs (even with a near monopoly on services), and investing as a partner in high-value research.

 

 

 

 

The same dynamics are influencing the health (no pun) of the construction market. While news of casinos and the Pittsburgh Arena dominate the headlines, the region’s hospital construction boom continues somewhat under the radar.

 

 

As in most things, the University of Pittsburgh Medical Center is playing the lead role in construction of new space, with the $570 million Children’s Hospital heading into the home stretch of construction in spring 2009. The $90 million East Pavilion expansion at Passavant Hospital is almost one year into construction. With less fanfare, however, UPMC is also moving ahead with plans for its $100-200 million Monroeville facility, narrowing the field of potential construction managers down to P. J. Dick/Barton Malow, Gilbane and Whiting Turner. Planning continues on the renovations to the Mercy Hospital, with as much as $90 million to be invested in 2009. And the Riedbord Research and Hillman Cancer Center expansions in Shadyside, expected to cost more than $200 million, are moving towards planned 2009 contracting.

New Children's Hospital Clinical Services Building under construction in Lawrenceville (photo by Dennis Marsico)

New Children’s Hospital Clinical Services Building under construction in Lawrenceville (photo by Dennis Marsico)

Also continuing its program is the VA Pittsburgh Healthcare System, which is in the middle of a $300 million consolidation of its Highland Road hospital into the Oakland and Heinz (in Aspinwall) facilities. Having let the $45 million Heinz project to Massaro in July, the Veteran Administration is currently contracting for its Ambulatory Center in Oakland, which is expected to top $100 million as well.

 

 

 

 

 

Rendering by Astorino of the new Ambulatory Center at the VA Hospital University Drive facility in Oakland

New Ambulatory Center at the VA Medical Center University Drive facility in Oakland (rendering by Astorino)

Work is also going ahead in a couple of outlying hospital systems in the metropolitan area.

Washington Hospital is in the second year of construction on its $70 million expansion; and preliminary demolition and site work has begun on the roughly 220,000 square foot expansion of Butler Memorial Hospital. Turner was finalizing foundation, concrete and steel packages in August on the $95 million project, with contracting on the remaining packages expected to continue throughout the winter.