Category: Regional construction

Some News on Regional Projects

By the time the details ofWestPennHospital’s emergency room expansion hit the newspapers the construction was already underway on the critical systems. The Highmark investment is energizing capital spending and planning throughout the system. The $18 million ER is being delivered as a design/build by Astorino. The firm also has been commissioned to design other components of the upgrades and expansion, which includes a total of 300 new beds. That much new capacity should run $300 million or more.

In other hospital news, UPMC awarded their $5 million emergency room expansion at Magee Women’s Hospital to Mascaro Construction.

Mascaro and PJ Dick are submitting bids to Mylan Labs on Nov. 22 for the construction of its new 250,000 square foot headquarters in Southpointe.

The three finalists for the construction management of CMU’sNano-Bio-EnergyTechCenterare being interviewed Nov. 21. Construction of the building isn’t scheduled until early 2013 but the university expects to select a CM from among Jendoco Construction, Mosites/Gilbane Jt. Venture and Turner.

The $60 million job

Business people in this region are pretty conservative by nature (that’s why so many of them last so long), so it it’s taking a little while to have the feeling of recovery sink in. But the action in the market right now is pretty encouraging, especially if you’re a general contractor working in the $60 million sweet spot.

 There haven’t been many big jobs out that have been more than $50 million since the recession started but there will be a handful of them decided between Thanksgiving and Christmas.

The long-awaited $90 millionMt.LebanonHigh School project is back out for re-bid, due Dec. 7. The job came in $15 million over budget when it originally bid as a single prime construction contract. The school board ultimately went for the siren song of separate prime packages (there are seven now) and the promise of lower bids because that cuts out the markup from the generals. That is an unfortunate assumption that will be reinforced when the new bids open because of the significant scope changes that were part of the redesign since the first bid. This is a district with a checkered history in terms of their construction programs, architects, CM’s, claims, lawsuits and contractors going out of business while working there. Multiple contract jobs just don’t go smoothly. It’s hard to imagine this one will but there haven’t been many $90 million jobs (although there are a few $60 million jobs) so there should be no shortage of bidders.

 CMU will interview the construction management finalists before Thanksgiving for its $65 millionNano-Bio-EnergyTechnologyCenter. Jendoco, Mosites/Gilbane joint venture and Turner were selected for the interviews. The construction manager will work through the deisgn phase of the job next year and construction will start in early 2013.

 Awaiting the results of interviews are the finalists – Mascaro, PJ Dick, Massaro and Mosites – for the $60 millionCardinalWuerlNorthCatholicHigh School. This project is still in the design development phase and fundraising success will determine when construction will start.

 Also in the early stages of development is the VA Outpatient Clinic that is being offered for developer/design/build proposals. The $60 million project will be built on one of four parcels northwest ofButlerPA.Developers Oxford Development,Cambridge, Burton Katzman, Zenith Systems, Cedarwood Properties and Gilbane Development have put together teams to pursue the project. The VA will take first proposals Dec. 14.

 The general piece of the Mt. Lebanon project should be right in the $60 million range and if so, that makes four $60 million opportunities at the same time. Some contractors will get a nice stocking stuffer to start the New Year off on the right foot.

Pittsburgh Housing is Healing, Commercial Contracting Declining

Single family detached housing starts rose more than 16% compared to last year during the first half of 2010, according to the Pittsburgh Homebuilding Report. The pickup in new home permits in May and June is the first positive sign in almost three years, and it obviously was happening without aid from the tax credit. More than just the volume increase – which was fairly small – the better sign was seeing builders who had largely disappeared for a year or more get some new business.

During the January through June period 810 permits were issued for single-family detached units, up from 697 during the same period last year. Attached units declined more steeply, with 325 units started compared to 614 during the first half of 2009.  The overall housing construction market was down 13.4%.  

Tempering the optimistic side of the data is the surprising drop-off in attached housing. The numbers last year included the permits for a large market-rate Hope VI project so that may have skewed the 2009 numbers; however, the demographics really favor this kind of product so you might expect to see a recovery in villas and quad homes first.

Non-residential construction was down 13% compared to the same period last year, but contracting volume was up over 200% from the first quarter of 2010.  Contracting during January-June was $1.13 billion, down from $1.3 billion in 2009.  Most of the larger projects started were publicly funded so far this year. During the past 45 days or so there has been an improvement in the amount of private sector projects being bid but the market remains hypercompetitive and there are fewer opportunities for the larger firms in the region.

 The improved global economic picture has helped manufacturers pull the trigger on some of the large industrial projects that have been pending. AK Steel has contracted its $140 million upgrade and USS Clairton Works is preparing to start roughly $450 of the $1 billion it has planned to invest in its coke batteries. Allegheny Ludlum selected an engineer for its mill equipment, which should signal the renewal of their plans for a new $1.2 billion plant in Brackenridge. Even with the industrial projects included the volume for 2010 should remain below $3 billion.

The top municipalities for new permits:

Municipality #SFD #SFA Total
Single-Family Detached      
Jefferson Hills 41 8 49
Peters Township 38 0 38
South Fayette Township 37 7 44
Adams Township 36 24 60
Cranberry Township 36 22 58
Moon Township 34 6 40
North Huntingdon Township 29 4 33
Franklin Park 27 4 31
Pittsburgh 26 37 63
Robinson Township 26 0 26
       
Single-Family Attached      
Pittsburgh 26 37 63
Chippewa Township 3 28 31
Adams Township 36 24 31
Ohio Township 24 23 47
Cranberry Township 36 22 58
       
Total Pittsburgh MSA 2010:2 810 325 1,135
Total Pittsburgh MSA 2009:2 697 614 1,311
% Change 16.2% -47.1% -13.4%
       
By County SFD SFA Total
Allegheny 385 175 560
Beaver 61 40 101
Butler 117 58 175
Fayette 21 0 21
Washington 112 30 142
Westmoreland 114 22 136

Hill International Acquires dck Construction Mgt. Division

It’s not a big deal but Hill International (NYSE:HIL) announced July 7 that it has acquired the Construction Management Division of dck worldwide, LLC. Terms of the transaction were not disclosed.

The Construction Management Division of dck worldwide, with approximately 90 employees, provides program management, agency construction management and construction inspection services primarily on transportation and building projects in Pennsylvania, Ohio and Florida. This group primarily provided non-contracting services. dck’s construction groups, which will still perform construction management contracts will remain unaffected by this transaction.  No formal announcement was made by dck as to the assignments of the CM Division employees in their Jefferson Hills offices.

On the regional level dck has been more active in the past year, competing for the kinds of projects that the former Dick Corp. would have built in the institutional and commercial sectors.  The company is currently bidding on a $10 million ambulatory center for Canonsburg Hospital, a $200 million youth detention center in Baltimore, the $100 million second phase of the FBI building in Clarksburg and the $15 million Uniontown-Brownsville maintenance facility for the Turnpike Commission.

Acquisition News

Monday, June 28 saw the announcement of two acquisitions for regional construction industry firms L. Robert Kimball and Traco.

Philadelphia-base CDI Corp. (NYSE: CDI) acquired L. Robert Kimball & Associates to add architectural and engineering infrastructure services to its Engineering Solutions group. CDI Engineering Solutions provides engineering to the aerospace, government services, infrastructure, life sciences and process/industrial markets. The acquisition is expected to be accretive to CDI’s earnings in the third quarter of 2010.

Jeff Kimball will remain in his role as president of L. R. Kimball and will also serve as new senior vice president of CDI Engineering Solutions. L. Robert Kimball & Associates will continue to do business separately and will remain headquartered in Ebensburg PA.

Alcoa Inc. announced that it has agreed to acquire commercial window and door maker Traco Inc. of Cranberry Twp. The deal provides the aluminum maker with opportunities to increase its product line in the building and construction industry.

“Traco’s strong brand and product lines are well-known throughout the commercial building market, and we look forward to helping the brand continue to flourish,” said Glen Morrison, president of Alcoa Building and Construction Systems, in a statement.

Morrison will oversee Traco operations when it becomes part of Alcoa’s building and construction business. Alcoa will continue to market products under the Traco name, a spokesman said.

Alcoa, which has its corporate center on Pittsburgh’s North Shore, anticipates it will be completed by Sept. 30, pending regulatory reviews.

A Busy Friday for Bid Results

It’s been more than a year since the bid market has been anything but brutal and May 14 wasn’t any different but there were at least some exciting results.

This morning ALCOSAN opened bids for its $25 million maintenance facility and received nine bids from general contractors, including all of the big guns in Pittsburgh. The low three were PJ Dick, Mascaro and Rycon, with PJ finishing low at $17.3 million.

Also on the 14th came the letters from Slippery Rock University announcing the successful contractors on its $27 million new Student Center. This project has been the center of much controversy over the past few months because SRU used a modified version of the state’s best value process to select contractors for general, mechanical and electrical trades, none of whom were the low proposer the first go-round. As a result of legal protests the project went out for another best-value round in March and the same general, Mascaro Construction was selected. With protests being filed again (and rejected) during the bid period this time it is not a forgone conclusion that the project will now proceed, but the results certainly capped off an interesting day at Mascaro.

Housing Starts Spike, Commercial Contracting Continues Decline in 1st Quarter

Permits for single family detached homes spiked steeply during the first quarter of 2010 in metropolitan Pittsburgh, mirroring the pattern that is developing nationally. “It’s tempting to look at this increase in volume as the first signs of a turnaround, but we have to remember that the activity level is still about half what has been normal for the past 15-20 years,” warns Jeff Burd, president of Tall Timber Group, who conducted the research.
During the January through March period 376 permits were issued for single-family detached units, up 48% from the same period last year. Attached unit permits declined almost as steeply, with 138 units started compared to 241 during the first quarter of 2009. The overall housing construction market was up 3.8%, however, the first increase in almost two years.
Residential market conditions are improving and there are some multi-family projects in the pipeline for the first time in several years, probably in response to the rental demands from Marcellus Shale firms and the availability of financing for these projects ahead of other segments of the market. Tall Timber Group forecasts that the multi-family and attached sector will catch up to 2009 levels by the third quarter, and sees single-family detached volume as improving year-over-year at a more subdued level than the first quarter, forecasting a 30% increase for the full year.
Non-residential construction was down almost 27% from last year, but contracting volume was higher than expected given the slowdown in design commissions during the spring/summer of 2009. Contracting during January-March was $371 million, down from $471.5 million in 2009. As expected, publicly funded construction made up the bulk of the volume, and competitive pressures continue to bring pricing down on bids.
Tall Timber still forecasts around $3 billion in construction for 2010, although roughly one-third of that will come from upgrades at two steelmaking facilities, the AK Steel plant in Butler and the USS Clairton Coke Works. Pure commercial development remains depressed by lower demand and continued difficulty in obtaining favorable financing. “March did bring some good signs that the ‘new economy’ sectors – especially energy and healthcare – were beginning to generate higher space demand; and while financing conditions are still tough it has become clear that the dry powder of cash is starting to look at real estate again,” says Burd.

Tough Markets Breed Controversy

The recession has been less severe in western PA but it is real. One of the byproducts of tighter conditions is increased competition & therefore more angles played & corners cut. Bids have been coming in well below budget on most projects for a year, although architects/developers have now moderated those budgets down to meet the expected market. Still, when the low contractor is 10-15% below the mean (or often the second low bid) that usually means that he has an angle or corner the architect/developer hasn’t considered.

This can be a more creative solution to the problem of building the job but often it means doing a better job of finding the holes in the documents to be exploited later, or counting on the conditions to create enough confusion or slow response to RFI’s that delays (and claims) will follow. Neither of these are good things for the owner.

Add to that now the gulf that is growing between the revised AIA 201 contract documents (a historical standard for construction contracts) updated in 2007. The revision was the first not endorsed by the Associated General Contractors of America because there are several revisions that attempt to shift the risk of uncertainty in documents to the contractors without compensation & that put the onus for interpreting design intent on the contractor not the designer.

Locally that has led to some interesting documentation on project plans & specs. In the case of the $80M Bethel Park HS there were notes on the addenda drawings to the effect that the drawings were to be considered a convenience for bidding & that the architect wasn’t responsible for the accuracy of those drawings. There was also an interesting mechanical spec section that stated that the specs were intended to outloine the best system available but the contractor was to figure out if something else was better. In the case of Montour’s $45M project the bidders were asked to sign a document that certified that they understood the documents to be an accurate representation of the architect’s intent, which would effectively close the door on future “re-interpretations” of the intent.

(Montour bid March 30 and came in just under budget. Yarborough Development was low at $23.948M on the general. The other bids were Burchick at $25.189M & Mascaro at $25.198. None of them verified the accuracy of the documents as was requested in the documents. See the complete results at the Pgh Builders Exchange http://www.pbe.org/ipin/ProjectAL.asp?txtPID=2006-09FE-A)

These changes in documents are an understandable attempt by archtiects to deal with a trend that has resulted from their dealing with tighter competitive conditions for some time. Tighter fee structures and unrealistic expectations from the clients have resulted in less and less complete plans over the years. Contractors have exploited those incompletions to create change orders (mostly a reaction to their own competitive pressures) so this change in language to shift the risk of the owner’s expectations to the contracting side of the table is meant to reverse the trend. Contractors don’t have a professional liability or the training to interpret owner’s intent into a design, however, and this strategy isnt likely to hold up when challenged in court.

The Montour project will be an interesting test. Roughly half the bidders chose not to verify the accurate intent of the documents statement, including several of the low bidders. If the district accepts the bids as is there will be no incentive for similar disclaimers to be included. If the district decides to reject the bids that did not consent to the disclaimer there will have to be a re-bid of a job that has already bid twice over two years, and that was in under budget. The politics of that will be interesting.

School board members are volunteers, often with a single issue ax to grind. Rejecting these bids will cause a hailstorm from taxpayers & the rejected bidders will probably sue. That would test the risk-shifting pretty quickly. Stay tuned to the local news….

State Prison Expansion Program Update

On March 5 the state’s Department of General Services (DGS) issued revised Request for Proposals for the first two of the remaining four state correctional institute expansion projects that were held up from contracting last summer and fall. Best value design/build proposals will be taken for the $14.5 million, 200-bed expansion of the SCI-Forest in Jenks Township, outside Marienville and the new 1000-bed, $181.5 million unit at the SCI-Benner (formerly known as Rockview) just east of State College.

Technical proposals were due back for Forest on April 6, with cost proposals due May 11. For the Benner facility the technical proposals are due April 13, with costs due May 25.

In response to judicial decisions regarding overcrowding, the Department of Corrections is utilizing the DGS best value procurement system, adapting it to a design/build delivery system. Design/build is most efficiently delivered under a single contract and DGS is satisfying the requirements of the Separations Act by mandating that the successful construction manager/design builder take separate bids from HVAC, plumbing and electrical contractors.

Several hurdles still exist for the prison projects. One main problem is budget. While the SCI-Forest project has likely been given a maximum cost that exceeds the actual cost (similar “butterfly” units bid last year at about $11 million each), the SCI-Benner maximum cost of $181.5 million was 20% below the level of the median original bids last summer.  Because the ground rules have changed, requiring design/build proposal teams to bond that their proposals are below the maximum cost before bidding, the possibility exists that few or no teams will risk that surety unless some significant reductions in scope are apparent in the early reviews of the plans.

Additionally, the delivery system of the project is abnormal for PA public bidding and could potentially be challenged, even though the process was thoroughly vetted by DGS, the Governor’s office and the state’s attorney general’s office.  Project labor agreements have been made optional, which makes labor an opponent; and, the lack of separate contracts held by the owner (the Separations Act will be satisfied by having the design/build team take separate HVAC, lumbing and electrical bids) could give the mechanical and electrical contracting associations a reason to protest or challenge legally.

Whatever obstacles, if any, arise will need to be ironed out on this round of bids so that the two remmaining prison projects can proceed without encumberance.

Proposals for the 2,000-bed, $400 million expansion of SCI-Graterford in Montgomery County should be taken later this spring. Site selection for the $200 million SCI-Fayette expansion is being finalized and design/build proposals will be requested later in 2010.

Housing Construction Begins to Rebound in Fourth Quarter

New house permits in metropolitan Pittsburgh jumped 41.2% in the fourth quarter of 2009, compared with the last quarter of 2008. This is the first indication we’ve seen in two years that the levels of new construction may be ready for a year-over-year increase. Permits for housing units started in October through December totaled 815, versus 577 during the same period in 2008.

Activity levels are still terribly low compared to the historical norms. Even with significantly higher activity in the fourth quarter the number of single-family detached homes started in 2009 was 1517, the lowest for any year since we began tracking activity in 1994. That volume represented a 24.4% decline compared to 2008 starts. The overall housing market fared better, however, with total units permitted (including attached units) declining 16.2% to 2,807.

The outlook for 2010 is brighter, but not sunny. The depressed level of activity in 2009 almost certainly represents the bottom of the market. Local builders have cut their activity and supply remains close to demand. The extension of the tax credit, and improving overall economy should provide enough additional demand to boost new construction comfortably above the 3,000-unit level in 2010.  The top municipalities for new construction in 2009 were:

Municipality #SFD #SFA Total
Single-Family Detached      
North Huntingdon Township 81 12 93
Peters Township 67 2 69
Jefferson Hills 64 0 64
South Fayette Township 62 8 70
Adams Township 59 73 132
Moon Township 54 16 70
Richland Township 52 32 84
Cranberry Township 51 46 97
Pittsburgh 51 244 295
Ohio Township 46 27 73
       
Single-Family Attached      
Pittsburgh 51 244 295
Town of McCandless 5 219 224
Adams Township 59 73 132
Ross Township 5 69 74
Cecil Township 32 51 83
       
Total Pittsburgh MSA 2009 1,517 1,290 2,807
Total Pittsburgh MSA 2008 2,006 1,342 3,348
% Change -24.4% -3.9% -16.2%
       
By County SFD SFA Total
Allegheny 660 873 1533
Beaver 109 18 127
Butler 185 168 353
Fayette 88 2 90
Washington 217 171 388
Westmoreland 258 58 316

Non-residential construction plunged predictably in 2009, with $2.4 billion contracted for the year, a decline of more than one billion dollars, and 31%, from 2008. Contracting slowed dramatically in mid-year, as did planning for new construction. Like housing, non-residential contracting showed some renewed life in the fourth quarter, and bidding activity has been livelier in early January than normal.

Financing remains a key to seeing a commercial construction recovery take shape. There are lots of indications that the global economy is recovering from the financial crisis, and our region seems to be heading in the direction of where the new economy’s jobs will be; however, the financing climate is still not where developers want it to be to make their risk/reward expectations make sense for new development.